Fast Food Nation: What The All-American Meal is Doing to the World (10 page)

Bigari was cordial, good-natured, passionate about his work, proud of the new devices. He told me the new software brought the “just in time” production philosophy of Japanese automobile plants to the fast food business, a philosophy that McDonald’s has renamed Made for You. As he demonstrated one contraption after another — including a wireless hand-held menu that uses radio waves to transmit orders — a group of construction workers across the street put the finishing touches on a new subdivision called Constitution Hills. The streets had patriotic names, and the cattle ranch down the road was for sale.

throughput
 

EVERY SATURDAY ELISA ZAMOT
gets up at 5:15 in the morning. It’s a struggle, and her head feels groggy as she steps into the shower. Her little sisters, Cookie and Sabrina, are fast asleep in their beds. By 5:30, Elisa’s showered, done her hair, and put on her McDonald’s uniform. She’s sixteen, bright-eyed and olive-skinned, pretty and petite, ready for another day of work. Elisa’s mother usually drives her the half-mile or so to the restaurant, but sometimes Elisa walks, leaving home before the sun rises. Her family’s modest townhouse sits beside a busy highway on the south side of Colorado Springs, in a largely poor and working-class neighborhood. Throughout the day, sounds of traffic fill the house, the steady whoosh of passing cars. But when Elisa heads for work, the streets are quiet, the sky’s still dark, and the lights are out in the small houses and rental apartments along the road.

When Elisa arrives at McDonald’s, the manager unlocks the door and lets her in. Sometimes the husband-and-wife cleaning crew are just finishing up. More often, it’s just Elisa and the manager in the restaurant, surrounded by an empty parking lot. For the next hour or so, the two of them get everything ready. They turn on the ovens and grills. They go downstairs into the basement and get food and supplies for the morning shift. They get the paper cups, wrappers, cardboard containers, and packets of condiments. They step into the big freezer
and get the frozen bacon, the frozen pancakes, and the frozen cinnamon rolls. They get the frozen hash browns, the frozen biscuits, the frozen McMuffins. They get the cartons of scrambled egg mix and orange juice mix. They bring the food upstairs and start preparing it before any customers appear, thawing some things in the microwave and cooking other things on the grill. They put the cooked food in special cabinets to keep it warm.

The restaurant opens for business at seven o’clock, and for the next hour or so, Elisa and the manager hold down the fort, handling all the orders. As the place starts to get busy, other employees arrive. Elisa works behind the counter. She takes orders and hands food to customers from breakfast through lunch. When she finally walks home, after seven hours of standing at a cash register, her feet hurt. She’s wiped out. She comes through the front door, flops onto the living room couch, and turns on the TV. And the next morning she gets up at 5:15 again and starts the same routine.

Up and down Academy Boulevard, along South Nevada, Circle Drive, and Woodman Road, teenagers like Elisa run the fast food restaurants of Colorado Springs. Fast food kitchens often seem like a scene from
Bugsy Malone
, a film in which all the actors are children pretending to be adults. No other industry in the United States has a workforce so dominated by adolescents. About two-thirds of the nation’s fast food workers are under the age of twenty. Teenagers open the fast food outlets in the morning, close them at night, and keep them going at all hours in between. Even the managers and assistant managers are sometimes in their late teens. Unlike Olympic gymnastics — an activity in which teenagers consistently perform at a higher level than adults — there’s nothing about the work in a fast food kitchen that requires young employees. Instead of relying upon a small, stable, well-paid, and well-trained workforce, the fast food industry seeks out part-time, unskilled workers who are willing to accept low pay. Teenagers have been the perfect candidates for these jobs, not only because they are less expensive to hire than adults, but also because their youthful inexperience makes them easier to control.

The labor practices of the fast food industry have their origins in the assembly line systems adopted by American manufacturers in the early twentieth century. Business historian Alfred D. Chandler has argued that a high rate of “throughput” was the most important aspect of these mass production systems. A factory’s throughput is the speed and volume of its flow — a much more crucial measurement, according
to Chandler, than the number of workers it employs or the value of its machinery. With innovative technology and the proper organization, a small number of workers can produce an enormous amount of goods cheaply. Throughput is all about increasing the speed of assembly, about doing things faster in order to make more.

Although the McDonald brothers had never encountered the term “throughput” or studied “scientific management,” they instinctively grasped the underlying principles and applied them in the Speedee Service System. The restaurant operating scheme they developed has been widely adopted and refined over the past half century. The ethos of the assembly line remains at its core. The fast food industry’s obsession with throughput has altered the way millions of Americans work, turned commercial kitchens into small factories, and changed familiar foods into commodities that are manufactured.

At Burger King restaurants, frozen hamburger patties are placed on a conveyer belt and emerge from a broiler ninety seconds later fully cooked. The ovens at Pizza Hut and at Domino’s also use conveyer belts to ensure standardized cooking times. The ovens at McDonald’s look like commercial laundry presses, with big steel hoods that swing down and grill hamburgers on both sides at once. The burgers, chicken, french fries, and buns are all frozen when they arrive at a Mc-Donald’s. The shakes and sodas begin as syrup. At Taco Bell restaurants the food is “assembled,” not prepared. The guacamole isn’t made by workers in the kitchen; it’s made at a factory in Michoacán, Mexico, then frozen and shipped north. The chain’s taco meat arrives frozen and precooked in vacuum-sealed plastic bags. The beans are dehydrated and look like brownish corn flakes. The cooking process is fairly simple. “Everything’s add water,” a Taco Bell employee told me. “Just add hot water.”

Although Richard and Mac McDonald introduced the division of labor to the restaurant business, it was a McDonald’s executive named Fred Turner who created a production system of unusual thoroughness and attention to detail. In 1958, Turner put together an operations and training manual for the company that was seventy-five pages long, specifying how almost everything should be done. Hamburgers were always to be placed on the grill in six neat rows; french fries had to be exactly 0.28 inches thick. The McDonald’s operations manual today has ten times the number of pages and weighs about four pounds. Known within the company as “the Bible,” it contains precise instructions on how various appliances should be used, how
each item on the menu should look, and how employees should greet customers. Operators who disobey these rules can lose their franchises. Cooking instructions are not only printed in the manual, they are often designed into the machines. A McDonald’s kitchen is full of buzzers and flashing lights that tell employees what to do.

At the front counter, computerized cash registers issue their own commands. Once an order has been placed, buttons light up and suggest other menu items that can be added. Workers at the counter are told to increase the size of an order by recommending special promotions, pushing dessert, pointing out the financial logic behind the purchase of a larger drink. While doing so, they are instructed to be upbeat and friendly. “Smile with a greeting and make a positive first impression,” a Burger King training manual suggests. “Show them you are
GLAD TO SEE THEM
. Include eye contact with the cheerful greeting.”

The strict regimentation at fast food restaurants creates standardized products. It increases the throughput. And it gives fast food companies an enormous amount of power over their employees. “When management determines exactly how every task is to be done… and can impose its own rules about pace, output, quality, and technique,” the sociologist Robin Leidner has noted, “[it] makes workers increasingly interchangeable.” The management no longer depends upon the talents or skills of its workers — those things are built into the operating system and machines. Jobs that have been “de-skilled” can be filled cheaply. The need to retain any individual worker is greatly reduced by the ease with which he or she can be replaced.

Teenagers have long provided the fast food industry with the bulk of its workforce. The industry’S rapid growth coincided with the baby-boom expansion of that age group. Teenagers were in many ways the ideal candidates for these low-paying jobs. Since most teenagers still lived at home, they could afford to work for wages too low to support an adult, and until recently, their limited skills attracted few other employers. A job at a fast food restaurant became an American rite of passage, a first job soon left behind for better things. The flexible terms of employment in the fast food industry also attracted housewives who needed extra income. As the number of baby-boom teenagers declined, the fast food chains began to hire other marginalized workers: recent immigrants, the elderly, and the handicapped.

English is now the second language of at least one-sixth of the nation’s restaurant workers, and about one-third of that group speaks no
English at all. The proportion of fast food workers who cannot speak English is even higher. Many know only the names of the items on the menu; they speak “McDonald’s English.”

The fast food industry now employs some of the most disadvantaged members of American society. It often teaches basic job skills — such as getting to work on time — to people who can barely read, whose lives have been chaotic or shut off from the mainstream. Many individual franchisees are genuinely concerned about the well-being of their workers. But the stance of the fast food industry on issues involving employee training, the minimum wage, labor unions, and overtime pay strongly suggests that its motives in hiring the young, the poor, and the handicapped are hardly altruistic.

stroking
 

AT A
1999 conference on foodservice equipment, top American executives from Burger King, McDonald’s, and Tricon Global Restaurants, Inc. (the owner of Taco Bell, Pizza Hut, and KFC) appeared together on a panel to discuss labor shortages, employee training, computerization, and the latest kitchen technology. The three corporations now employ about 3.7 million people worldwide, operate about 60,000 restaurants, and open a new fast food restaurant every two hours. Putting aside their intense rivalry for customers, the executives had realized at a gathering the previous evening that when it came to labor issues, they were in complete agreement. “We’ve come to the conclusion that we’re in support of each other,” Dave Brewer, the vice president of engineering at KFC, explained. “We are aligned as a team to support this industry.” One of the most important goals they held in common was the redesign of kitchen equipment so that less money needed to be spent training workers. “Make the equipment intuitive, make it so that the job is easier to do right than to do wrong,” advised Jerry Sus, the leading equipment systems engineer at McDonald’s. “The easier it is for him [the worker] to use, the easier it is for us not to have to train him.” John Reckert — director of strategic operations and of research and development at Burger King — felt optimistic about the benefits that new technology would bring the industry. “We can develop equipment that only works one way,” Reckert said. “There are many different ways today that employees can abuse our product, mess up the flow… If the equipment only allows one process, there’s very little
to train.” Instead of giving written instructions to crew members, another panelist suggested, rely as much as possible on photographs of menu items, and “if there are instructions, make them very simple, write them at a fifth-grade level, and write them in Spanish and English.” All of the executives agreed that “zero training” was the fast food industry’s ideal, though it might not ever be attained.

While quietly spending enormous sums on research and technology to eliminate employee training, the fast food chains have accepted hundreds of millions of dollars in government subsidies for “training” their workers. Through federal programs such as the Targeted Jobs Tax Credit and its successor, the Work Opportunity Tax Credit, the chains have for years claimed tax credits of up to $2,400 for each new low-income worker they hired. In 1996 an investigation by the U.S. Department of Labor concluded that 92 percent of these workers would have been hired by the companies anyway — and that their new jobs were part-time, provided little training, and came with no benefits. These federal subsidy programs were created to reward American companies that gave job training to the poor.

Attempts to end these federal subsidies have been strenuously opposed by the National Council of Chain Restaurants and its allies in Congress. The Work Opportunity Tax Credit program was renewed in 1996. It offered as much as $385 million in subsidies the following year. Fast food restaurants had to employ a worker for only four hundred hours to receive the federal money — and then could get more money as soon as that worker quit and was replaced. American taxpayers have in effect subsidized the industry’s high turnover rate, providing company tax breaks for workers who are employed for just a few months and receive no training. The industry front group formed to defend these government subsidies is called the “Committee for Employment Opportunities.” Its chief lobbyist, Bill Signer, told the
Houston Chronicle
there was nothing wrong with the use of federal subsidies to create low-paying, low-skilled, short-term jobs for the poor. Trying to justify the minimal amount of training given to these workers, Signer said, “They’ve got to crawl before they can walk.”

The employees whom the fast food industry expects to crawl are by far the biggest group of low-wage workers in the United States today. The nation has about 1 million migrant farm workers and about 3.5 million fast food workers. Although picking strawberries is orders of magnitude more difficult than cooking hamburgers, both jobs are
now filled by people who are generally young, unskilled, and willing to work long hours for low pay. Moreover, the turnover rates for both jobs are among the highest in the American economy. The annual turnover rate in the fast food industry is now about 300 to 400 per-cent. The typical fast food worker quits or is fired every three to four months.

The fast food industry pays the minimum wage to a higher proportion of its workers than any other American industry. Consequently, a low minimum wage has long been a crucial part of the fast food industry’s business plan. Between 1968 and 1990, the years when the fast food chains expanded at their fastest rate, the real value of the U.S. minimum wage fell by almost 40 percent. In the late 1990s, the real value of the U.S. minimum wage still remained about 27 percent lower than it was in the late 1960s. Nevertheless, the National Restaurant Association (NRA) has vehemently opposed any rise in the minimum wage at the federal, state, or local level. About sixty large food-service companies — including Jack in the Box, Wendy’s, Chevy’s, and Red Lobster — have backed congressional legislation that would essentially eliminate the federal minimum wage by allowing states to disregard it. Pete Meersman, the president of the Colorado Restaurant Association, advocates creating a federal guest worker program to import low-wage foodservice workers from overseas.

While the real value of the wages paid to restaurant workers has declined for the past three decades, the earnings of restaurant company executives have risen considerably. According to a 1997 survey in
Nation’s Restaurant News
, the average corporate executive bonus was $131,000, an increase of 20 percent over the previous year. Increasing the federal minimum wage by a dollar would add about two cents to the cost of a fast food hamburger.

In 1938, at the height of the Great Depression, Congress passed legislation to prevent employers from exploiting the nation’s most vulnerable workers. The Fair Labor Standards Act established the first federal minimum wage. It also imposed limitations on child labor. And it mandated that employees who work more than forty hours a week be paid overtime wages for each additional hour. The overtime wage was set at a minimum of one and a half times the regular wage.

Today few employees in the fast food industry qualify for overtime — and even fewer are paid it. Roughly 90 percent of the nation’s fast
food workers are paid an hourly wage, provided no benefits, and scheduled to work only as needed. Crew members are employed “at will.” If the restaurant’s busy, they’re kept longer than usual. If business is slow, they’re sent home early. Managers try to make sure that each worker is employed less than forty hours a week, thereby avoiding any overtime payments. A typical McDonald’s or Burger King restaurant has about fifty crew members. They work an average of thirty hours a week. By hiring a large number of crew members for each restaurant, sending them home as soon as possible, and employing them for fewer than forty hours a week whenever possible, the chains keep their labor costs to a bare minimum.

A handful of fast food workers are paid regular salaries. A fast food restaurant that employs fifty crew members has four or five managers and assistant managers. They earn about $23,000 a year and usually receive medical benefits, as well as some form of bonus or profit sharing. They have an opportunity to rise up the corporate ladder. But they also work long hours without overtime — fifty, sixty, seventy hours a week. The turnover rate among assistant managers is extremely high. The job offers little opportunity for independent decision-making. Computer programs, training manuals, and the machines in the kitchen determine how just about everything must be done.

Fast food managers do have the power to hire, fire, and schedule workers. Much of their time is spent motivating their crew members. In the absence of good wages and secure employment, the chains try to inculcate “team spirit” in their young crews. Workers who fail to work hard, who arrive late, or who are reluctant to stay extra hours are made to feel that they’re making life harder for everyone else, letting their friends and coworkers down. For years the McDonald’s Corporation has provided its managers with training in “transactional analysis,” a set of psychological techniques popularized in the book
I’m OK — You’re OK
(1969). One of these techniques is called “stroking” — a form of positive reinforcement, deliberate praise, and recognition that many teenagers don’t get at home. Stroking can make a worker feel that his or her contribution is sincerely valued. And it’s much less expensive than raising wages or paying overtime.

The fast food chains often reward managers who keep their labor costs low, a practice that often leads to abuses. In 1997 a jury in Washington State found that Taco Bell had systematically coerced its crew members into working off the clock in order to avoid paying them
overtime. The bonuses of Taco Bell restaurant managers were tied to their success at cutting labor costs. The managers had devised a number of creative ways to do so. Workers were forced to wait until things got busy at a restaurant before officially starting their shifts. They were forced to work without pay after their shifts ended. They were forced to clean restaurants on their own time. And they were sometimes compensated with food, not wages. Many of the workers involved were minors and recent immigrants. Before the penalty phase of the Washington lawsuit, the two sides reached a settlement; Taco Bell agreed to pay millions of dollars in back wages, but admitted no wrongdoing. As many as 16,000 current and former employees were owed money by the company. One employee, a high school dropout named Regina Jones, regularly worked seventy to eighty hours a week but was paid for only forty. Lawsuits involving similar charges against Taco Bell are now pending in Oregon and California.

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