Cryptonomicon (133 page)

7° 3.467’ N,100° 22.489’ E: FLAG manhole production site, southern Thailand

Large portions of this section were written in a hotel in Ban Hat Yai, Thailand, which is one of the information-transfer capitals of the planet regardless of whether you think of information transfer as bits propagating down an optical fiber, profound and complex religious faiths being transmitted down through countless generations, or genetic material being interchanged between consenting adults. Male travelers approaching Ban Hat Yai will have a difficult time convincing travel agents, railway conductors, and taxi drivers that they are coming only to look at a big fat wire, but the hacker tourist must get used to being misunderstood.

We stayed in a hotel with all the glossy accoutrements of an Asian business center plus a few perks such as partially used jumbo condom packages squirreled away on closet shelves, disconcertingly huge love marks on the sofas, and extraordinarily long, fine, black hairs all over the bathroom. While writing, I sat before a picture window looking out over a fine view of: a well-maintained but completely empty swimming pool, a green Carlsberg Beer billboard written in Thai script, an industrial-scale whorehouse catering to Japanese “businessmen,” a rather fine Buddhist temple complex, and, behind that, a district of brand-new high-rise hotels built to cater to the burgeoning information-transfer industry, almost none of which has anything to do with bits and bytes. Tropical storms rolled through, lightning flashed, I sucked down European beers from the minibar and tried to cope with a bad case of information overload. FLAG is a huge project, bigger and more complicated than many wars, and to visit even chunks of this cable operation is to be floored by it.

We first met Jim Daily and Alan Wall underneath that big Carlsberg sign, sitting out in a late-afternoon rainstorm under an umbrella, having a couple of beers — “the only
ferangs
here,” as Wall told me on the phone, using the local term for foreign devil. Daily is American, 2 meters tall, blond, blue-eyed, khaki-and-polo-shirted, gregarious, absolutely plain-spoken, and almost always seems to be having a great time. Wall is English, shorter, dark-haired, impeccably suited, cagey, reticent, and dry. Both are in their 50s. It is of some significance to this story that, at the end of the day, these two men unwind by sitting out in the rain and hoisting a beer, paying no attention whatsoever to the industrial-scale whorehouse next door. Both of them have seen many young Western men arrive here on business missions and completely lose control of their sphincters and become impediments to any kind of organized activity. Daily hired Wall because, like Daily, he is a stable family man who has his act together. They are the very definition of a complementary relationship, and they seem to be making excellent progress toward their goal, which is to run two really expensive wires across the Malay Peninsula.

Since these two, and many of the others we will meet on this journey, have much in common with one another, this is as good a place as any to write a general description. They tend to come from the US or the British Commonwealth countries but spend very little time living there. They are cheerful and outgoing, rudely humorous, and frequently have long-term marriages to adaptable wives. They tend to be absolutely straight shooters even when they are talking to a hacker tourist about whom they know nothing. Their openness would probably be career suicide in the atmosphere of Byzantine court-eunuch intrigue that is public life in the United States today. On the other hand, if I had an unlimited amount of money and woke up tomorrow morning with a burning desire to see a 2,000-hole golf course erected on the
surface of Mars, I would probably call men like Daily and Wall, do a handshake deal with them, send them a blank check, and not worry about it.

Daily works out of Bangkok, the place where banks are headquartered, contracts are written, and 50-ton cranes are to be had. Alan “the ferang” Wall lives in Ban Hat Yai, the center of the FLAG operation in Thailand, cruising the cable routes a couple of times a week, materializing unpredictably in the heart of the tropical jungle in a perfectly tailored dark suit to inspect, among other things, FLAG’s chain of manhole-making villages.

There were seven of these in existence during the summer of 1996, all lying along one of the two highways that run across the isthmus between the Andaman and the South China Seas. These highways, incidentally, are lined with utility poles carrying both power and communications wires. The tops of the poles are guarded by conical baskets about halfway up. The baskets prevent rats from scampering up the poles to chew away the tasty insulation on the wires and poisonous snakes from slithering up to sun themselves on the crossbars, a practice that has been known to cause morale problems among line workers.

The manhole-making village we are visiting on this fine, steamy summer day has a population of some 130 workers plus an unknown number of children. The village was founded in the shade of an old, mature rubber plantation. Along the highway are piles of construction materials deposited by trucks: bundles of half-inch rebar, piles of sand and gravel. At one end of the clearing is a double row of shelters made from shiny new corrugated metal nailed over wooden frames, where the men, women, and children of the village live. On the end of this is an open-air office under a lean-to roof, equipped with a whiteboard — just like any self-respecting high tech company. Chickens strut around flapping their wings uselessly, looking for stuff to peck out of the ground.

When the day begins, the children are bused off to school, and the men and women go to work. The women cut the rebar to length using an electric chop saw. The bars are laid out on planks with rows of nails sticking out of them to form simple templates. Then the pieces of rebar are wired together to create cages perhaps 2 meters high and 1.5 meters on a side. Then the carpenters go to work, lining the cage inside and out with wooden planks. Finally, 13 metric tons of cement are poured into the forms created by the planks. When the planks are taken away, the result is a hollow, concrete obelisk with a cylindrical collar projecting from the top, with an iron manhole cover set into it. Making a manhole takes three weeks.

Meanwhile, along the highway, trenches are being dug — quickly scooped out of the lowland soil with a backhoe, or, in the mountains, laboriously jackhammered into solid rock. A 50-ton crane comes to the village, picks up one manhole at a time using lifting loops that the villagers built into its top, and sets it on a flatbed truck that transports it to one of the wider excavations that are spaced along the trench at intervals of 300 to 700 meters. The manholes will allow workers to climb down to the level of the buried cable, which will stretch through a conduit running under the ground between the manholes.

The crane lowers the manhole into the excavation. A couple of hard-hatted workers get down there with it and push it this way and that, getting it lined up, while other workers up on the edge of the pit help out by shoving on it with a big stick. Finally it settles gingerly into place, atop its prepoured pad. The foreman clambers in, takes a transparent green disposable lighter from his pocket, and sets it down sideways on the top of the manhole. The liquid butane inside the lighter serves as a fluid level, verifying that the manhole is correctly positioned.

With a few more hours’ work, the conduits have been mated with the tubes built into the walls of the manhole
and the surrounding excavation filled in so that nothing is left except some disturbed earth and a manhole cover labeled CAT: Communications Authority of Thailand. The eventual result of all this work will be two separate chains of manholes (931 of them all told) running parallel to two different highways, each chain joined by twin lengths of conduit — one conduit for FLAG and one for CAT.

Farther west, another crew is at work, burdened with three enormous metal spools carrying flexible black plastic conduit having an inside diameter of an inch. The three spools are set up on stands near a manhole, the three ducts brought together and tied into a neat bundle by workers using colorful plastic twine. Meanwhile, others down in the manhole are wrestling with the world’s most powerful peashooter: a massive metal pipe with a screw jack on its butt end. The muzzle of the device is inserted into one of the conduits on the manhole wall and the screw jack is tightened against the opposite wall to hold it horizontal. Next the peashooter is loaded: a big round sponge with a rope tied to it is inserted into an opening on its side. The rope comes off a long spool. Finally, a hefty air compressor is fired up above ground and its outlet tube thrown down into the manhole and patched into a valve on this pipe. When the valve is opened, compressed air floods the pipe behind the round sponge, which shoots forward like a bullet in a gun barrel, pulling the rope behind it and causing the reel to spin wildly like deep-sea fishing tackle that has hooked a big tuna.

“Next manhole! Next manhole!” cries the foreman excitedly, and pedestrians, bicyclists, motor scooters, and (if inspectors or hacker tourists are present) cars parade down the highway, veering around water buffaloes and goats and chickens to the next manhole, some half a kilometer away, where a torrent of water, driven before the sponge, is blasting out of a conduit and slamming into the opposite wall. One length of the conduit can hold some 5 cubic meters of water, and the sponge, ramming down the tube
like a piston, forces all of it out. Finally the sponge pops out of the hole like a pea from a peashooter, bringing the rope with it. The rope is used to pull through a thicker rope, which is finally connected to the triple bundle of thin duct at one end and to a pulling motor at the other. This pulling motor is a slowly turning drum with several turns of rope around it.

Now the work gets harder: at the manhole with the reels, some workers bundle and tie the ducts as they unroll while others, down in the hole, bend them around a difficult curve and keep them feeding smoothly into the conduit. At the other end, a man works with the puller, keeping the tension constant and remaining alert for trouble. Back at the reels, the thin duct occasionally gets wedged between loose turns on the reel, and everything has to be stopped. Usually this is communicated to the puller via walkie-talkie, but when the afternoon rains hit, the walkie-talkies don’t work as well, and a messenger has to buzz back and forth on a motor scooter. But eventually the triple inner duct is pulled through both of the conduits, and the whole process can begin again on the next segment.

Daily and Wall preside over this operation, which is Western at the top and pure Thai at the ground level, with a gradual shading of cultures in between. FLAG has dealings in many countries, and the arrangement is different in each one. Here, the top level is a 50-50 partnership between FLAG and Thailand’s CAT. They bid the project out to two different large contractors, each of whom hired subcontractors with particular specialties who work through sub-sub-contractors who hire the workers, get them to the site, and make things happen. The incentives are shaped at each level so that the contractors will get the job done without having to be micromanaged, and the roads seem to be crawling with inspectors representing various levels of the project who make sure that the work
is being done according to spec (at the height of this operation, 50 percent of the traffic on some of these roads was FLAG-related).

The top-level contracts are completely formalized with detailed specifications, bid bonds, and so on, and business at this level is done in English and in air-conditioned offices. But by the time you get to the bottom layer, work is being done by people who, although presumably just as intelligent as the big shots, are fluent only in Thai and not especially literate in any language, running around in rubber flip-flops, doing business on a handshake, pulling wads of bills out of their pockets when necessary to pay for some supplies or get drinks brought in. Consequently, the way in which the work is performed bears no resemblance whatsoever to the way it would be done in the United States or any other developed country. It is done the Thai way.

Not one but two entirely separate pairs of conduits are being created in this fashion. Both of them run from the idyllic sandy beach of Ban Pak Bara on the west to the paradisiacal sandy beach of Songkhla on the east — both of them are constructed in the same way, to the same specifications. Both of them run along highways. The southern route takes the obvious path, paralleling a road that runs in a relatively straight line between the two endpoints for 170 kilometers. But the other route jogs sharply northward just out of Ban Pak Bara, runs up the coast for some distance, turns east, and climbs up over the bony spine of the peninsula, then turns south again and finally reaches Songkhla after meandering for some 270 kilometers. Unlike the southern route, which passes almost exclusively over table-flat paddy land, easily excavated with a backhoe, the northern route goes for many kilometers over solid rock, which must be trenched with jackhammers and other heavy artillery, filled with galvanized steel conduit, and then backfilled with gravel and concrete.

This raises questions. The questions turn out to have interesting answers. I’ll summarize them first and then go into detail.

Q:
Why bother running two widely separated routes over the Malay Peninsula?

A:
Because Thailand, like everywhere else in the world, is full of idiots with backhoes.

Q:
Isn’t that a pain in the ass?

A:
You have no idea.

Q:
Why not just go south around Singapore and keep the cable in the water, then?